School corridor with AAC partition panels

AAC panel
solutions

Reinforced AAC wall panels for partitions, cladding, fire walls and boundary walls, fixed to RC or steel frames with hidden galvanised angles. Vertical or horizontal, inside or outside, the same panel.

Partitions,
cladding and
fire walls

The RC or steel frame carries the building and the AAC panels form its walls. One panel replaces blockwork, plaster and insulation, takes the coating directly, and is set by crane or by robot.

25+Years supplying
and installing AAC
6 minOne panel
set by robot
40–80STC acoustic
insulation
4 hrFire rating
at 100 mm

Panel types

Reinforced panels on a 600 mm module, up to 6 m long and 75 to 300 mm thick, with a welded anti-corrosion-coated steel mesh inside and a tongue-and-groove edge.

  • 01

    Vertical wall panels

    Partitions and cladding spanning floor to beam, up to 6 m on steel or RC frames.

  • 02

    Horizontal wall panels

    Cladding and boundary walls spanning between steel or RC posts, up to 6 m long.

  • 03

    Lintel and sill panels

    Over and under openings, cut to the opening, same material as the wall.

A single reinforced AAC wall panel

Why AAC panels

Density 550 kg/m³, minimum compressive strength 4.0 MPa, thermal conductivity 0.12 W/m·K, meets LEED requirements up to 20 points. The full technical data sheet is in the catalogue.

  1. 01

    Lightweight: 550 kg/m³

  2. 02

    Acoustic insulation from 40 to 80 STC

  3. 03

    Fire resistance: 4 hours at 100 mm

  4. 04

    Low thermal conductivity

  5. 05

    Finished with a polymer coating

  6. 06

    Easy to cut, chase and open

  7. 07

    Variety of forms and sizes

  8. 08

    Environmentally friendly

  9. 09

    Cost-effective options

  10. 10

    Approved by Qatar Civil Defence

Six sub-solutions

The panel solutions are sold and installed as six sub-solutions. Each has its own brochure with details, drawings and projects, sent on request.

Cladding
C

Cladding

Reinforced AAC panels fixed vertically or horizontally to steel or concrete frames: malls, warehouses, arenas, schools and towers.

Design features
D

Design features

Arches, parapets, pergolas, cantilevers and decorative façades, cut from the same AAC panels, slabs and blocks.

EIFS
EIFS

EIFS

Exterior insulation and finish systems over AAC: insulation board, base coat, mesh and textured finish on a wall that already insulates.

Fire & lightweight blocks
F

Fire & lightweight blocks

Fire-rated and lightweight AAC blocks for towers, hotels, malls, tunnels and plant: four hours at 100 mm, one-fifth the weight of concrete block.

Partitions
P

Partitions

Intertenancy, corridor, shaft and service partitions in reinforced AAC: non-combustible, 34 to 77 dB, and as narrow as 185 mm with services.

Boundary walls
W

Boundary walls

Boundary walls in 6 m AAC panels on steel or RC posts: up to 9 m high, coated and painted direct.

Fire, thermal and
acoustic performance

Non-combustible, Euroclass A1, approved by Qatar Civil Defence. The panel is the insulating layer, with no added boards, and the cooling load drops by up to 60% against block walls.

Coated panels, 3 mm finish. Higher values with linings; studies on request.
ThicknessSound (STC)Typical use
100 mm40 dBGuest rooms
150 mm46 dBSuites, corridors
200 mm48 dBBallrooms, conference halls
250 mm50 dBPlant rooms
300 mm52 dBAcoustic barriers
  • Fire: 4 hours at 100 mm

    To Qatar Civil Defence; 7 hours at 150 mm and 8 hours at 200 mm to ASTM E119. Non-combustible, with no smoke.

  • Thermal: 0.12 W/m·K

    External panels form the insulated envelope on their own. U-values from 0.15 to 0.35 W/m²K depending on the project.

  • Standards: QCS 2014, ACI 523, DIN EN 12602

    Tested to EN 13501-2, BS 476, ASTM E119 and the QCS fire code. Aligns with GSAS and LEED ratings.

Step by step

Nine steps from the pallet to the finished wall, by our own crews with crane or robot. Shop drawings, method statements and typical details are issued for each project.

  1. 01

    Lifting and shifting

    Panels lifted off the pallet and moved to each wall location by crane or robot.

  2. 02

    Survey of points

    Wall lines and panel positions set out on the slab from the approved shop drawings.

  3. 03

    Bed of glue

    A bed of AAC glue is laid along the marked wall line.

  4. 04

    Erecting the panels

    Each panel is stood, plumbed and pushed home; glue is applied to the adjacent edge.

  5. 05

    Vertical joints

    The tongue-and-groove joint is glued; the panel is braced until the row is complete.

  6. 06

    Continuing the erection

    Wall erection continues panel by panel as per the layout.

  7. 07

    Treating the joints

    Panel joints are filled and sealed with sealant and polymer putty.

  8. 08

    Hidden fixings

    Galvanised angles top, bottom and sides, all hidden: no visible screws, dowels or bolts.

  9. 09

    Finishing

    Paint, tiles, cladding or any other finish.

AAC cladding panels being fixed to the frame
AAC partition panels going up in a steel warehouse frame

Panel projects
in Qatar

AAC cladding panels on Lusail Commercial Boulevard
AAC cladding at Villaggio Mall, Doha
AAC panels on the Lulu hypermarket at Abu Sidra
AAC cladding panels on Landmark Mall, Doha
AAC panels at Al Khor Arena

Ask for the
catalogue

The AAC Panel Solutions catalogue carries the technical data, acoustic wall types, design rules, installation method and typical details. Tell us about the project and it comes with the reply.

Request a quote →